Garments
MIS
&
Planning
Software
www.garmentsmis.com
#
Line Target =
Line Total Manpower X Line Total working Hour X 60 X Line Target Efficiency
Garment SAM X 100
#
Individual Operator Target =
Operator Total working Hour X 60 X Line Target Efficiency
Operation SAM of Operator X 100
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Line Efficiency% =
Line Total Output Production X Garment SMV X 100
No. of Manpower in the Line X Working Hour X 60
#
Individual operator Efficiency% =
Total Output Production X Operation SAM of Operator X 100
Operator Total working Hour X 60
#
Machine Productivity =
Line Output Production
No. of machine used
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Line WIP (Work in process) =
Total pieces lie on the line for a particular order line
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Man to Machine ratio =
Total manpower of the factory
Total no. of sewing machines (utilized)
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Standard Minutes Value (SMV) =
Basic time + (Basic time X Allowance)
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Basic time =
Observed time X Rating
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Observed time =
Total Cycle time
No of cycle
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Rating =
Observed Rating X Standard rating
Standard rating
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Available minute =
Working Hour X 60 X Total Manpower
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Earn/ Produce minute =
Total Output Production X Garment SMV
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Organization Efficiency =
Basic pis time X 100
Bottleneck time
#
Basic pis time (BPT) =
Total Garment SMV
Total Manpower
#
Upper Control Limit (UCL) =
Basic pis time
Organization Efficiency
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Lower Control Limit (LCL) =
2 X Basic pis time – pper Control Limit (UCL)
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Factory capacity =
Working hour X Total worker X Working day X Efficiency
SMV
#
Defect per Hundred Units (DHU) =
No. of Total Defects
Total Output Production
#
Marker efficiency =
Total area of marker X 100
Total area of lay
#
Cost of Making (CM) =
Monthly/ Yearly Total Factory All Cost X Style SMV
Monthly/ Yearly Total Produce Minnutes
#
Fabric consumption per dozen
(All measurements in cm)
=
(Body Length + Sleeve Length + Allowance) X (.5 Chest Width + Allowance) X 2 X GSM X 12
+ Wastage% (in Kg)
10000000
Nice App. Garments Efficiency Calculator. http://www.garmentsmis.com/Efficiency_Calculator.aspx